Weighbridges or truck scales are used to weigh trucks and other heavy equipment or vehicles. It plays a vital role in determining the weight of the bulk load that is brought and delivered in truckload-sized quantities. A weighbridge ensures that the loaded vehicle is compliant with the standard weight limits prescribed for a road-going vehicle. Using a weighbridge, you can calculate intake and output volumes at various facilities, such as construction sites, or solid-waste processing and recycling centers, and more.
A Weighbridge enables the industry to make sure that trucks will not damage or destroy roads. If a heavy-duty truck exceeds a particular weight norm, it can put roads and highways at great risk. Weighbridges can optimize the potential of your business and helps you to remain compliant with the regulatory protocols. Weighbridges are long-term investments. To make an informed choice, you need to assess certain factors like costs, availability of space, portability needs, frequency of use, permissible weighing limit, and more.
Weighbridges are of different types, and some of the most common variations include Above Ground Weighbridges, Semi-pit Weighbridge, Fully In-ground Weighbridge, and Portable Weighbridges. Choosing the best electronic weighbridge manufacturers for your business is a strategic process. You need to consider certain factors like your business needs, support and service quality of your vendor, certification, and compliance, to make the right choice. Here are 6 tips that will help you need to consider while choosing a weighbridge manufacturer.
· Expertise And Experience
While selecting a manufacturer, you need to ensure that they have the requisite experience to build a high-quality weighbridge. The manufacturer should build ISO-certified industrial truck scales for compliance with the regulatory protocols. You can conduct quick research and check if your manufacturer has an accountable client base. It will ensure the reliability of your manufacturer.
You can also approach the previous clients to gather feedback about working with the concerned manufacturer. It will give you a better idea about the pros and cons of working with them. A weighbridge is a significant investment, and not all manufacturers have the expertise and experience to build, maintain or repair all types of weighbridges. Ensure that they have the experience in the right industry to manufacture the weighbridge of your choice.
In line with the first point, you also need to analyze if the manufacture can customize the weighbridge to suit your business needs. A one-size-fits-all design approach is redundant, and it can significantly hamper the proceedings of your industry. Hence, choose weighbridge manufacture who can build a weighbridge according to your specifications to adapt and integrate easily into your environment.
Weighbridges can be used under any, even most severe operating conditions, if customized efficiently. You can determine the size, capacity, load cells, and even paint finish of your weighbridge. You can also include additional features like the anti-skid feature for maintaining grip and stability.
Outline the features to your manufacturer so that he can build a weighbridge that will support your business. The load cells used in the equipment should be of standard quality for improved durability, and it should use reliable assembly. The design should be robust enough so that it can operate in different working conditions.
· Testing And Calibration
Ensure that your manufacturer performs thorough testing and calibration for improved accuracy and reliability of your weighing equipment. It will improve your company’s profitability. Ask your manufacturer if they practice accredited testing and calibration methods to minimize the risk of inaccurate measurements, product failures, and accidents.
The manufacturer should ask the regulatory authorities to perform the verification process to align with the standard protocols. The manufacturer should perform a test on the weighbridge to verify its performance at specified loads. A reliable manufacturer will provide these scales after rigorous testing and screening.
· Build Quality
Ask your manufacturer to provide testimonials to prove that they have used top-quality load cell for your weighbridge. Such load cells will ensure the durability and longevity of your weighbridge. The manufacturer should be able to demonstrate the quality of the critical components and materials used in the weighbridge. Often the weighbridges are used in rough working conditions and are operated in harsh climates.
A sturdy build quality enables the weighbridge to withstand rough conditions like freezing temperatures, torrential rain, or lighting strokes to avoid rusting. The manufacturer should guide you through the different manufacturing processes like Plasma Cutting, MIG Welding, NDT Testing, Shot Blasting, Protective Coating, Epoxy Finishing that will ensure you about the build quality of the weighbridge. A robust weighbridge can sustain a harsh working environment with a minimal casualty.
Depending on your business needs, you need to outline the type and size of your weighbridge to your manufacturer. The manufacturer should consider making sure that the weighbridge adapts seamlessly into your working atmosphere. It will also streamline the installation, maintenance, and operation process of the weighbridge.
A robust design helps to maximize uptime and reduce downtime effectively. A weighbridge that is designed poorly can lead to load cell failure or inaccurate weight readings. It is also susceptible to waterlogging if the drainage system is inefficient. It can also lead to a build-up of spoils around the load cells if the design cannot support the structure of the weighbridge. You need to evaluate the design of the weighbridge closely to avoid any future issues.
· The Total Cost Of Ownership
The price of the machine is yet another essential consideration. You can contact a few manufacturers to ensure that you are not paying highly for a particular service. The equipment should be reasonably priced. However, a low initial price may not essentially cover the entire lifetime of the weighbridge. Choose a service plan for the weighbridge, including features like fraud prevention, futureproofed plans, and other configurable options.
Choose a manufacturer who can build, calibrate, and test the weighbridge according to the stringent quality standards. You also need to consider build quality, design, customization flexibility into consideration for a high-quality and adaptable weighbridge.